Product Introduction：
The vertical machining center FMS flexible production line takes the vertical machining center as the core processing unit, integrates heavy-duty robots, robot ground rail seventh axis, intelligent central tool library, zero point tray storage library, quick change gripper, dual station connection station and MFMS flexible control software, and constructs a complete machining flexible manufacturing system.
Targeting the pain points of small batch and multi variety orders in the precision mold and parts industry, we aim to automate the entire process of raw material loading tray transportation, CNC machining tool automatic scheduling, and finished product caching; Pursuing high precision, high flexibility, and high equipment utilization, significantly reducing manual intervention, achieving 24-hour unmanned intelligent manufacturing, and adapting to mixed production scenarios of molds and precision components.
Core advantages：
✅ 24-hour unmanned black light production
Manual labor only needs to complete the blank clamping at the transfer station, and subsequent workpiece transportation, clamping, tool changing, and finished product warehousing are all automated. Night shifts do not require on duty, significantly releasing production capacity.
✅ Intelligent automatic production scheduling, suitable for multiple varieties and small batches
MFMS system is integrated with MES/ERP, supporting order import and emergency insertion; Automatic reassignment of tasks due to machine tool malfunctions; Automatically match machine tools, trays, and tool resources, and mix production of different types of parts.
✅ Zero point positioning ensures stable machining accuracy
Adopting FPC 138FR zero point positioning system, the repeated positioning accuracy is ≤± 0.005mm; the tray is equipped with RFID chip, and the workpiece information and process progress are bound to the tray to prevent human clamping errors.
✅ Centralized tool management outside the machine
Centralized management of 100 BT50 cutting tools in the central tool library, with tool life monitoring and warning; Robots automatically change tools for machine tools, automatically recycle worn tools, reduce the occupation of the machine tool magazine, and reduce downtime for tool changing.
✅ Improve the security protection system
Physical security fence+security grating; Robot collision detection, machine tool overload protection; Equipment interlock logic; Abnormal sound and light alarm to ensure the safety of personnel and equipment.
✅ Full process data visualization traceability
Real time display of machine tool status, task progress, and overall OEE equipment efficiency on electronic dashboards; Complete alarm logs, production reports, and traceable processes and quality throughout the entire process.
✅ Modular customization, expandable and upgradable
The number of machine tools, tray capacity, and tool storage quantity can be increased or decreased as needed; It can be integrated with the existing ERP/MES system of the enterprise, and can also expand the detection and cleaning workstations in the later stage.
